SOUTH JORDAN, UTAH, October
11, 2005 (NYSE: HW) – HEADWATERSINCORPORATED announced
today that DegussaHeadwaters, a joint venture of
DegussaAG, Dusseldorf, Germany, and Headwaters
Incorporated, South Jordan, UT, USA, is building
a demonstration plant for the direct synthesis of
hydrogen peroxide (DSHP) in Hanau-Wolfgang, Germany.
The company has been developing a completely new
method of synthesizing hydrogen peroxide for direct
use as an oxidant in chemical processes. It is
planning to build, own and operate DSHP plants for “over-the-fence” supply
to chemical producers around the world.
The initial phase of activity by
DegussaHeadwaters was the construction and operation
of a DSHP pilot plant. The pilot plant has successfully
operated since the beginning of this year leading
to the next step in commercial development, construction
of a DSHP demonstration plant.
The DSHP demonstration plant is scheduled
to come on stream in the second quarter of 2006 and
will be able to produce several thousand metric tons
per year of hydrogen peroxide (H 2 O 2 ) in methanol.
Dr. Thomas Haas, general manager of DegussaHeadwaters,
says: “Development of the DSHP process is proceeding
on schedule so the technology should be available
commercially for any required capacity level from
2007.” H 2 O 2
produced by the DSHP process is expected to be used
as a cost effective raw material in the production
of bulk chemicals such as propylene oxide (PO), a
raw material for polyurethanes.
The DSHP process uses a nanocatalyst
developed by Headwaters to react hydrogen (H 2 )
and oxygen (O 2 ) to form hydrogen peroxide. Headwaters'
expertise in catalysis, combined with Degussa's position
as one of the world's largest producers of hydrogen
peroxide, makes this an ideal team to develop DSHP.
DegussaHeadwaters also draws on experience gained
in the development of the Degussa/Uhde process for
the production of propylene oxide from H 2 O 2 (HPPO).
The construction and start-up of
the DSHP demonstration plant is the next major milestone
in the development of this technology following the
pilot stage. With the fundamental chemistry already
confirmed, the demonstration plant will be used to
test and optimize the parameters for large-scale production.
Worldscale single train DSHP plants for PO are projected
to have capacities of over 150,000 metric tons per
year. Ray Balée, vice president and general
manager Headwaters NanoKinetix, says: “Our NxCat
TM nanocatalyst plays a central role in the performance
of the DSHP process and the demonstration plant will
provide further confirmation of this breakthrough
technology's potential.” Headwaters
is currently increasing production capacity to ensure
supply of the nanocatalyst in commercial quantities.
José Berges, vice president
and general manager of New Technologies in Degussa's
Active Oxygens Business Line, says: “Degussa sees very
good market prospects for the new direct synthesis
H 2 O 2 from the DegussaHeadwaters joint venture.” He
is confident that it will be the oxidant of choice
for chemical synthesis. Leading propylene oxide producers
have already expressed interest in using the new hydrogen
peroxide to manufacture PO from propylene and hydrogen
peroxide using the HPPO process. Other possible applications
include chemical synthesis of caprolactam, phenol and
epichlorohydrin.
“The direct synthesis route will
be a very cost-effective method of producing H 2
O 2 as an intermediate for chemical synthesis,” explains
Berges. Haas adds: “The DSHP process can be used
directly in the production of propylene oxide in
the HPPO process. This has already been demonstrated
at our pilot plants for both DSHP and HPPO in Hanau-Wolfgang.” Berges
anticipates that investment costs for direct synthesis
will be about one-third to one-half lower than for
conventional technology. While Degussa itself will
not produce propylene oxide commercially, it believes
that the new H 2 O 2 produced by the DegussaHeadwaters
DSHP method coupled with the Degussa/Uhde PO process
(HPPO) will offer propylene oxide producers a far
less expensive production route.
About Headwaters Incorporated
Headwaters Incorporated is a
world leader in creating value through innovative
advancements in
the utilization of natural resources. Headwaters
is a diversified growth company providing products,
technologies and services to the energy, construction
and home improvement industries. Through its alternative
energy, coal combustion products, and building
materials businesses, the Company earns a growing
revenue stream that provides the capital needed
to expand and acquire synergistic new business
opportunities.
About Degussa
Degussa is a multinational corporation
consistently aligned to highly profitable specialty chemistry.
It is Germany's third-largest chemical company
and the global market leader in specialty
chemicals. Innovative products and system solutions
enable Degussa to play a valuable and
indispensable role in the success of its customers,
as summed up by our claim “creating essentials.”
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