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LAFAYETTE, Ind. - Researchers at Purdue University have
created a "unified model" for predicting the
reliability of new designs for silicon transistors -
a potential tool that industry could use to save tens
of millions of dollars annually in testing costs.
The
model is the first method that can be used to simultaneously
evaluate the reliability of two types of transistors
essential for so-called CMOS computer chips, the most
common type of integrated circuits in use today. The
two types of transistors degrade differently over
time, and the model is able to relate these two different
classes of degradation simultaneously.
"It
is the first single tool for accurately predicting
how new designs for both types of transistors will
degrade over time," said Ashraf Alam, a professor
of electrical and computer engineering at Purdue.
The
degradation revolves around bonds between atoms of
hydrogen and silicon and hydrogen and silicon dioxide.
Specifically, the mathematical model enables researchers
to see the rates at which these hydrogen bonds in
the two types of transistors will break over time.
The breaking bonds are directly related to a transistor's
long-term reliability. Because hydrogen bonds break
differently in the two types of transistors, separate
models have been required in conventional testing
for new designs.
"This
testing requires a huge amount of resources, costing
companies millions of dollars annually," Alam
said. "If you could explain both within the same
framework, then you could cut down significantly on
the number of measurements required to characterize
the performance of the transistors."
Findings
about the new model will be detailed in a research
paper to be presented Dec. 13 during the 50th annual
IEEE International Electron Devices Meeting, sponsored
by the Institute of Electrical and Electronics Engineers,
in San Francisco. The paper was written by Alam and
Purdue engineering doctoral student Haldun Kufluoglu.
"A
major goal of reliability models is to predict how
well electronic components will work perhaps 10 years
after they are manufactured,"
Alam said. "In order to do that, you first need
to be able to understand the devices very well so
that you can extrapolate how reliable they will be
in the future.
"You
need to understand the details of how the device operates
and how various materials behave over time so that
you can see how the different chemical bonds will
gradually break and how the integrated circuit will
gradually lose its function. For a multibillion dollar
electronics industry, that knowledge has huge implications."
Bonds
between silicon and hydrogen are critical to the proper
performance of transistors.
"Even
for the tiniest transistor today, there are perhaps
thousands of these silicon-hydrogen bonds," Kufluoglu
said. "These bonds gradually break. Initially,
it doesn't matter because there are so many of these
bonds. But over a period of time, when lots of them
begin to break, the different transistors within an
integrated circuit start getting out of synch."
CMOS,
or complementary metal oxide semiconductor chips,
are made of PMOS and NMOS transistors, both of which
are essential for CMOS integrated circuits. Integrated
circuits inside computers contain equal parts of PMOS
(positive polarity) and NMOS (negative polarity) transistors.
"The
important point is that the mechanisms by which the
silicon-hydrogen bonds break are different for these
two types of transistors," Alam said. "And
that is why, for the past 30 years, we have treated
these processes with separate models, because we didn't
know how to put them in a common framework, or a common
language, mathematically."
The
paper describes the underlying mechanism for the breaking
bonds in the two types of transistors, he said.
The
model not only describes the rate at which the silicon-hydrogen
bonds break, but also how they "repair"
themselves.
"If
you don't use your computer for some period of time,
say 24 hours, gradually the hydrogen that went away
will diffuse back and combine with silicon to make
the bond whole again," Alam said. "Researchers
already knew the rates at which the broken bonds are
made whole again, but because these rates are much
different in the PMOS and NMOS transistors, there
was no model that could explain both simultaneously."
The
bonds repair themselves much faster in PMOS transistors
than in NMOS transistors, he said.
The
new model will likely be particularly useful to test
the reliability of designs for silicon-based chips
that use nanotechnology to create smaller and more
compact transistors than exist in today's integrated
circuits, Alam said.
Writer: Emil Venere, (765) 494-4709, venere@purdue.edu
Sources: Ashraf Alam, (765) 494-5988, alam@ecn.purdue.edu
Haldun
Kufluoglu, (765) 494-9034, haldun@purdue.edu
Related Web site:
IEEE
International Electron Devices Meeting: http://www.his.com/~iedm/
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