Houston,
TX, September 07, 2005 --- In an important advance
toward the large-scale manufacture of fluorescent
quantum dots, scientists at Rice University have
developed a new method of replacing the pricy solvents
used in quantum dot synthesis with cheaper oils that
are commonplace at industrial chemical plants.
Rice's study, which was conducted under the auspices of the Center for Biological
and Environmental Nanotechnology (CBEN), is published online and slated to
appear in the October issue of the journal Nanotechnology .
"CBEN started to undertake some exploratory work more than a year ago on the
scale-up issues of quantum dot manufacture, but the solvents turned out to be
so expensive that we just couldn't afford to run more than a few large-reactor
experiments," said the study's lead author, Michael Wong, assistant professor
of chemical and biomolecular engineering and of chemistry. "That was a great
reality check, and it made us look at the problem of solvent cost sooner rather
than later."
Quantum dots typically cost more than $2,000 per gram from commercial sources,
and pricy solvents like octadecene, or ODE - the least expensive solvent used
in quantum dot preparation today - account for about 90 percent costs of raw
materials.
Heat transfer fluids - stable, heat-resistant oils that are used to move heat
between processing units at chemical plants - can cost up to seven times less
than ODE. Replacing ODE with the heat-transfer fluid Dowtherm A, for example,
reduces the overall materials cost of making quantum dots by about 80 percent.
Quantum dots are tiny crystals of semiconducting materials - cadmium selenide
or CdSe is the most popular flavor - that measure just a few nanometers in
diameter. Most of the commercial possibilities discussed for quantum dots -
bioimaging, color displays, lasers, etc. - relate to their size-controlled
fluorescence. For example, CdSe quantum dots have the ability to absorb high-energy
photons of ultraviolet light and re-emit them as photons of visible light.
They glow different colors depending on the size, shifting from the red to
the blue end of the spectrum as the crystals get smaller.
The reproducible synthesis of high-quality quantum dots became a reality in
the early 1990s when researchers at MIT pioneered a new method of producing
quantum dots with uniform sizes and well-defined optical signatures. The basic
recipe for making quantum dots hasn't changed much since it was first developed.
A solvent is heated to almost 500 degrees Fahrenheit and solutions containing
cadmium and selenium compounds are injected. They chemically decompose and
recombine as pure CdSe nanoparticles. Once these nanocrystals form, scientists
can adjust their optical properties by growing them to precisely the size they
want by adjusting the cooking time.
The solvent originally used for this process was trioctylphosphine oxide, or
TOPO, which costs more than $150 per liter. Later, other scientists introduced
a new recipe by replacing TOPO with a mixture of ODE and oleic acid.
Wong said the CBEN research team, which included CBEN Director Vicki Colvin,
professor of chemistry, and Nikos Mantzaris, assistant professor of chemical
and biomolecular engineering and of bioengineering, had some initial doubts
about whether heat-transfer fluids could be substituted for ODE. "They were
cheap and they didn't break down at high temperatures, but no one uses these
compounds for chemical reactions," said Wong.
In addition to finding that other quantum dot nanostructures could be made
in heat transfer fluids, the team concluded that any solvent could be used
to replace ODE. Thanks to a mathematical modeling approach developed by Mantzaris,
the team now has a method for predicting the particle size and growth behavior
of quantum dots based on only three physical properties of a given solvent:
viscosity, surface free energy, and solubility of bulk cadmium selenide powder.
The research was funded by the National Science Foundation.
Other co-authors include graduate students Sabashini Asokan, Karl Krueger and
Zuze Mu; post doctoral research associate Ammar Alkhawaldeh; and undergraduate
researcher Alessandra Carreon.
About CBEN:
The Center for Biological and Environmental Nanotechnology is a National Science
Foundation Nanoscale Science and Engineering Center dedicated to developing
sustainable nanotechnologies that improve human health and the environment.
Located at Rice University in Houston, CBEN is a leader in ensuring that
nanotechnology develops responsibly and with strong public support.
For more information, please visit cben.rice.edu
About Rice University:
Rice University is consistently ranked one of America's best teaching and research
universities. It is distinguished by its: size - 2,850 undergraduates and
1,950 graduate students; selectivity - 10 applicants for each place in the
freshman class; resources - an undergraduate student-to-faculty ratio of
6-to-1, and the fifth largest endowment per student among American universities;
residential college system, which builds communities that are both close-knit
and diverse; and collaborative culture, which crosses disciplines, integrates
teaching and research, and intermingles undergraduate and graduate work.
Rice's wooded campus is located in the nation's fourth largest city and on
America's South Coast.
For more information, please visit www.rice.edu
Contact:
Jade Boyd
(713) 348-6778
jadeboyd@rice.edu
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