EVANSTON,
Ill. --- Materials scientists and engineers at Northwestern
University are developing a new "high-security"
steel that would be resistant to bomb blasts such as
the one that struck -- and nearly sank -- the USS Cole
in Yemen in 2000. The researchers now have a state-of-the-art
instrument that enables them to get a precise look at
steel's composition on the nanoscale: a $2 million atom-probe
tomograph that is only the fourth of its kind in the
world.
Using the new Local-Electrode Atom-Probe (LEAP®)
tomograph, researchers studying steel and other materials
can -- at amazing speed -- pluck atoms off a material's
surface one at a time, layer by layer over tens of thousands
of layers, to better understand the entire nanostructure
and chemical composition of the material, which is key
to designing new materials effectively and efficiently.
The technology is similar to
that used in CT (computed tomography) scans, which
image body tissues for medical diagnosis. Consisting
of a field-ion microscope plus a special time-of-flight
mass spectrometer, an atom-probe tomograph takes multiple
pictures and uses those slices to construct a detailed
three-dimensional image of the material.
"We now can conduct certain
experiments that would be impossible without the LEAP
tomograph," said David N. Seidman, Walter P.
Murphy Professor of Materials Science and Engineering,
who spearheaded the effort to bring a LEAP tomograph
to Northwestern, the first university in the country
to secure one. The three other institutions that have
a LEAP tomograph are Oak Ridge National Laboratory,
the University of Sydney and Sandia National Laboratories.
With a grant from the U.S.
Office of Naval Research, Seidman is working with
Morris E. Fine, professor emeritus of materials science
and engineering, on the stronger steel problem. "The
U.S. Navy wants a superior material for its new fleet
of ships," said Seidman. "Our steel, an
alloy of iron, carbon and various other elements and
metals, gets its strength mainly from tiny nanosized
particles of copper, which are distributed in both
homogenous and heterogeneous patterns. The LEAP tomograph
lets us, for the first time, view both distributions
at once, which is critical to understanding the role
copper plays. With in-depth knowledge of steel's structure
and chemical identity, we can design a stronger material."
The LEAP tomograph has a very
large field of view, analyzes significantly larger
volumes of material, and collects data more than 720
times faster than its predecessor at Northwestern,
a conventional 3D Atom-Probe tomograph. The LEAP tomograph
collects 72 million atoms per hour while the old tomograph
collects merely 100,000 atoms in the same amount of
time. The specimen is held in the tomograph at cryogenic
temperatures, immobilizing the nanostructure so that
when atoms are removed the remaining structure is
not affected. Each atom's position and chemical identity
are recorded, and the data are then used to create
a three-dimensional image of the material's complex
atomic structure.
Researchers using the new tomograph
are not focusing on steel only. The LEAP tomograph,
which became operational in January and is housed
in the Northwestern University Center for Atom-Probe
Tomography (NUCAPT) in William A. and Gayle Cook Hall,
has attracted faculty, post-doctoral fellows and graduate
students working on problems ranging from semiconductor
nanowires for use in new nanotechnologies to stronger
and energy efficient aluminum alloys for use at high
temperatures, with applications in the airline and
automotive industries. Other materials that can be
studied using the LEAP tomograph are metal alloys
containing ceramic particles, semiconductors and conducting
polymers.
"The LEAP tomograph is
a beautifully engineered and revolutionary piece of
instrumentation," said Seidman, who heads NUCAPT,
the second largest atom-probe tomography group in
the world. "It's like going from a rotating anode
X-ray tube in your lab to the synchrotron at Argonne
National Laboratory. Now the rate limiting step is
analyzing the data as opposed to collecting the data."
To assist Seidman and other
researchers in this challenge, a post-doctoral fellow
from Argonne will be involved in developing additional
software to handle the large data sets. One focus
will be image visualization and the display of data
in a way that reveals the most useful information.
The U.S. Office of Naval Research
and the National Science Foundation provided the majority
of the funding for the LEAP tomograph.
Contact:
Megan Fellman
fellman@northwestern.edu
847-491-3115
Northwestern University
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